This helmet clip is another example of Titan being a trusted source for solving our customers design challenges even for non aerospace customers. This bracket assembly required some challenging bends in order to hold a flashlight on the firefighters helmet.
FIREFIGHTER HELMET CLIP ASSEMBLY
The helmet clip is screwed onto the firefighters helmet rim using the slot and screws on the left. The black center know is used to adjust the angle of the lights beam.
The mounting bracket on the left side has simple bends and threaded holes to accommodate the mounting screws. There are also threaded holes on each part where they are joined using the center adjustment knob.
The difficulty of this part is the compound bends on the right hand side one of which can be seen to the right of the black knob. You can see there is a bend just before the radius of the clip is formed. The purpose of the first bend is to angle the light across the firefighters line of sight.
The flashlight is not the ones purchased for home use as it has a special bulb. The bulb produces a beam which pierces through thick smoke. It is not so much what the firefighter sees as it is they be seen in the event the become incapacitated. Imagine a firefighter laying unconscious on their back as others are searching the smoke filled room for them. The helmet light produces a bright beam easily seen through the smoke indicating the stranded firefighters location.
Titan has come to our customers need for over 61 years and have been an integral part of the aerospace and defense industries since we started. We were right there as the United States Space program was launched by President Dwight Eisenhower in the late 1950’s.
We were proud then and prouder now building satellite components for Boeing.
Our custom component manufacturing is something Titan Spring been known for since our beginning in 1957. It is part of our problem solving service where we work with engineers or entrepreneurs and many times inventors to find solutions to their needs.
The Beryllium Copper clip pictured below was made by Titan to be used in a satellite system. It has a spring function which is accomplished with the three tabs that are pushed in just shy of the back wall of the part. The clip is mounted in an electrical system so it will hold the circuit boards in place. Multiple clips are used to hold the boards in place.
Satellites differ depending on the manufacturer and the mission they are designed for so clips like this one are manufactured in small quantities well under 100 pieces. The clips have stringent performance requirements that must be met prior to launch because they cannot be replaced in space.
Titan also has been called upon to manufacture custom components for satellite antennae systems. The systems are tucked away during the launch and must be deployed once the satellite reaches orbit. Failure to deploy will negatively affect communication with the satellite or possibly eliminate it all together. A multi million dollar satellite could be useless space junk if everything does not perform as designed.
Compression springs are used to move the antennae out of its storage place. Then custom component manufacturing parts of special steel open the antennae so it can be moved to transmit or receive information from earth.
We are referencing just two examples of our custom component manufacturing capabilities and we are capable of precision machined parts in addition to assemblies. Wire forming, metal stamping and various spring types are also available from Titan Spring an AS9100 Rev. “D” Certified.
On July 8, 2013 Titan Spring Inc. was notified by the Boeing Company Space and Intelligence Systems Division that because of Titan’s high quality performance. Titan Spring, Inc. has been approved to participate in the S&IS Delegation Program.
Delegation will allow Titan to directly ship products procured by Space and Intelligence Systems without the requirement for source inspection when Q-clause Q925 is imposed on Purchase Contracts. As part of the approval process Titan Spring, Inc. has met the following criteria:
Maintain a Boeing approved Quality Management System.
Maintain a minimum Boeing Enterprise Supplier Tool (BEST) El Segundo California site Quality Rating of 99.55% Bronze or BEST site Alternate Rating of Bronze over a 12 month period of performance.
Have Have no major findings.
In addition to this delegation Titan also has maintained AS 9100 certification to the “C” revision and as of March 2018 has been approved for the “D” revision. Quality is not just a word or department at Titan it is a way for life. It touches every aspect of the company from company officers to the new hire it is what drives the company.
Titan has been certified to various revisions of the AS9100 standard since 2007 and has never had a major finding charged against it. The international standard recognized all over the world allows Titan to supply high quality custom made parts. The standard gives international customers confidence in Titans quality for mission critical products supplied to their customers. Titan ships to customers in, France, Germany, Israel, and Taiwan without them needing to survey its facility.
Machining done on this part using our HAAS Vf-1 CNC mill and is made of aluminum employing several machining operations including threading. It measures roughly two inches square by 3/8 inch. Our mill has a fourth axis attachment for more complex machine operations. Short runs are our specialty as with our other products aviation and military spares are the world we have lived in since 1957.
Electronic Discharge Machining or EDM is another process that Titan performs with our Mitsubishi RA 90 machine. The machine does double duty creating precise machining in our die shop for metal stamping tooling and also cutting thin metal for parts. The machine can cut through thin stainless foil used for shims or gaskets without tearing the material. Delicate parts used on the space programs many times require special handling to avoid damage.
We currently have open time slots available in our milling department so send your inquiries to email@example.com.
Precision tight tolerance springs for the aviation, defense, and space industries for over 60 years.